Your question: How do you maintain a robot?

What is robot maintenance?

Preventive maintenance involves expanding the life of robotic equipment through painting, lubrication, cleaning, adjusting, and minor part replacements. It uses testing, periodic inspections, and pre-planned maintenance activities in order to correct or prevent any problems that may arise.

Do robots need maintenance?

Every robot needs preventative maintenance ensure top-level performance and consistency on the production line. When robots do not have regular preventative maintenance checks performed, it can cause parts and components to break down or malfunction, which can cause a slowdown or shutdown of your production.

How often do robots need maintenance?

By maintaining a regular preventive maintenance schedule, you are extending the life of your robot exponentially. The different leading brands in robotics recommend scheduling preventive maintenance every 12 months, others are based on their working hours. It is considered convenient to do it after 10,000 hours.

What is preventive maintenance in robotics?

Preventive maintenance helps avoid equipment failure by systematically replacing damaged components and/or identifying and correcting problems before they lead to failure. This process is carried out with the following steps: Backup of controller memory as well as teach pendant programs and application software.

How long do industrial robots last?

Usually the average life time of an industrial robot in industry, depending from the working and maintaining conditions, is in average 6-7 years because of the advances in IT hard-and software.

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How often do industrial robots malfunction?

With industrial robot manufacturers claiming Mean Time Between Failure (MTBF) rates of 40,000 hours, 60,000 hours, 80,000 hours and even 100,000 hours, we are starting to see claims that “a new robot will run up to 43 years before it fails.” Wow! Sign us up for one of those.

How do you grease Fanuc robots?

Comments

  1. For fanuc robot you can use Vigo Grease REO.
  2. Release the out plug and insert the in-Grease nipple (if not already available, most of them have), place robot in a comfortable position.
  3. Pump the grease and wait for the clean grease to come out from the nipple.
  4. Slowly insert the grease with a Grease Gun.

How much does it cost to maintain a robot?

[1] Robots also have operations and maintenance costs which we calculate at approximately $10,000 annually. Comparatively, average factory employee hourly wages range from $2 to $47 per hour, depending on the country.

What type of grease is recommended for a Fanuc robot?

If you purchase a new Japanese manufactured robot – Motoman, Fanuc, Nachi, or Panasonic robot – chances are it will use VIGO grease (part number A98L-0040-0174#16KG). This relatively new robot gear lubricant is now used for Nabtesco reduction gears on new robots. Older robot models will still rely on MolyWhite.

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